5-axis CNC machining refers to a type of computer numerical control (CNC) machining that operates on five different axes simultaneously. Unlike traditional 3-axis machining, which moves in three linear axes (X, Y, and Z), 5-axis machining adds two more rotational axes (A and B). This allows the cutting tool to approach the workpiece from multiple angles.
X axis: The X axis is the horizontal axis of the machining center, which controls the movement of the tool in the horizontal direction. The movement of X axis affects the lateral position of the processor and determines the position and shape of the processor in the horizontal plane.
Y axis: The Y axis is the longitudinal axis of the machining center, controlling the movement of the tool in the longitudinal direction. The movement of the Y axis affects the longitudinal position of the machining piece and determines the position and shape of the machining piece in the longitudinal plane
Z axis: The Z axis is the vertical axis of the machining center, which controls the movement of the tool in the vertical direction. The movement of the Z axis affects the height position of the processor and determines the position and shape of the processor in the vertical plane.
Axis A: Axis A is the rotation axis of the four axis and 5-axis machining center, controlling the rotation of the workpiece on the horizontal plane. The rotational motion of the A axis enables the workpiece to rotate around the vertical axis in the horizontal plane, thus achieving multifaceted machining.
C axis: The C axis is the rotation axis of the 5-axis machining center that controls the rotation of the workpiece on the axis perpendicular to the workbench. The rotation motion of the C axis allows the workpiece to rotate around the rotation axis in the vertical plane, thus realizing more complex multi-angle and surface processing.
Difference between 5-axis and three axis and four axis: Three-axis machining center
The three-axis machining center has three linear axes, usually X, Y and Z axes. They can control the tool to move in three directions, drilling and milling. Three-axis machining center is suitable for simple parts processing, such as plane parts, straight groove, etc.
Quad-axis machining center: Four-axis machining center has added an axis of rotation, usually A-axis. The rotational motion of the A axis can enable the workpiece to rotate around the vertical axis in the horizontal plane, thus realizing the multifaceted machining. The four-axis machining center is suitable for needs to be processed on different surfaces of the workpiece, such as inclined plane, inclined face, etc.
lSwivel Head Type
lDual Rotary Table Type
lTrunnion Table Type
lGantry Type
lRobot Arm Type
lMoving Table Type
lSpecialized Type
The 5-axis machining center can realize the multi-angle and multi-plane processing of the parts through the 5-axis linkage mode, thus greatly improving the machining accuracy. This processing method avoids the accuracy error of the parts in different processing processes, and makes the processed parts more in line with the design requirements.
5-axis processing process has extremely high flexibility and versatility, making it can adapt to the needs of different shapes, different sizes of workpiece processing requirements, so that the processing capacity and accuracy have been significantly improved. This flexibility and versatility makes the 5-shaft processing process widely used in aerospace, shipbuilding, automotive industry, medical equipment and other fields.
The 5-axis processing center adopts dual station structure, and the clamp can be processed for 5-planes at a time, which reduces the error caused by multiple clamping and measurement, so as to improve the processing accuracy and efficiency, reduce the scrap rate and save the cost.
5-axis CNC machining center realizes the high precision machining of complex surface parts. The traditional processing method is difficult to qualify for the production of complex shape and high precision requirements. The 5-axis processing center, through multi-axis linkage, can complete the processing of multiple faces in a clip, realizing the accurate cutting of the complex surface of the workpiece, and ensure the accuracy and quality of the parts.
through the linkage of 5-axis processing axis, the multi-side processing of complex parts, which can reduce the number of program Settings, clamping and process, so as to improve the production efficiency.
5-shaft processing process can reduce the cutting force and friction by optimizing the tool path and cutting parameters, thus extending the service life of the tool and reducing the manufacturing cost.
1. Aerospace
Components: Turbine blades, aircraft engine parts, structural components.
Characteristics: Requires high precision, strength, and lightweight structures; 5-axis machining handles complex geometries and tight tolerances.
2. Automotive
Components: Engine blocks, molds, turbocharger parts.
Characteristics: Demands high precision and complex shapes; 5-axis machining enables efficient, high-quality production.
3. Medical Devices
Components: Artificial joints, orthopedic implants, dental molds.
Characteristics: Requires extreme precision and smooth surfaces; 5-axis machining meets these stringent demands.
4. Mold Making
Components: Injection molds, casting molds, stamping dies.
Characteristics: Molds often have complex shapes and high precision requirements; 5-axis machining can complete these intricate shapes in fewer steps.
5. Energy Industry
Components: Turbine components, pumps, valves.
Characteristics: Requires high temperature resistance, corrosion resistance, and precision; 5-axis machining can meet these demanding standards.
6. Marine
Components: Propellers, hull components.
Characteristics: Involves machining large, complex parts; 5-axis machining provides efficient and precise solutions.
7. Consumer Electronics
Components: Smartphone cases, laptop housings.
Characteristics: Requires fine details and high precision; 5-axis machining can achieve complex curves and detailed work.
8. Model Making and Art
Components: Sculptures, models, intricate decorations.
Characteristics: Requires flexibility and complex geometries; 5-axis machining accurately realizes designers' creative ideas.
9. Defense
Components: Missile components, military equipment parts.
Characteristics: Demands high precision and reliability; 5-axis machining ensures the performance and quality of critical parts.
10. Avionics
Components: Electronic packaging, complex circuit boards.
Characteristics: Requires high precision and complex machining paths; 5-axis machining can meet these requirements effectively.
Overall, 5-axis CNC machining is widely used in industries that demand intricate shapes and high precision for their components.
Conclusion:
Machine tools are a symbol of a country's manufacturing level. On behalf of the highest level of the machine tool manufacturing industry is the 5-axis linkage CNC machine tool system. Yi Xin Precision & Plastic Co., Ltd (YMP) has a 5-axis CNC machining center and more than 20 years of experience in machining. YMP can use the 5-axis CNC machining center to produce high-end customized parts in aerospace, automotive, medical, shipbuilding, energy, precision equipment and other fields.
