What happened in the CNC machining of aluminum profiles?
According to statistics, there are 113 aluminium-related industries among the 124 existing industries in China. From household appliances, POTS and pans to aerospace and transportation, "replacing steel with aluminum, wood with aluminum, copper with aluminum, plastic with aluminum" has gained wide social consensus, and aluminum is used everywhere. Aluminum profile is also called aluminum alloy profile; it is composed of aluminum + magnesium + silicon. Aluminium profile processing technology originated in Germany in Europe and gradually developed into China.
Here we give you simple CNC processing raw materials of aluminum alloy profile production process: the first is to open the mold, then the aluminum extrusion, and then after aging oxidation we see the aluminum alloy. Due to the development of lightweight, aluminum has been applied in new fields, and various new materials related to aluminum emerge in endlessly. In the whole life cycle of aluminum, due to its abundant reserves and excellent performance, aluminum has been widely used in industry and life, bringing huge social and environmental benefits to many industries, and has been widely recognized.
Today, YMP show everyone to understand the CNC processing of aluminum alloy products into our lives!
No.1: All aluminum trailers
If the application ratio of aluminum load trailers in China can reach the level of developed countries, it is expected to increase aluminum consumption by more than 7 million tons. Depending on the type of goods to be transported, 75-80% of the total number of trailers (tank trucks, container trucks and other types of trailers account for about 20%-25%) can be van or barrel-type aluminum alloy trailers. The superstructure of all aluminum alloy trailer cars, side protection, rear protection, traction seat plate, suspension, hinge, awning pole and so on are all made of aluminum alloy material, only the weight of the car can be reduced by 3 tons. The weight of the whole vehicle is 3.5 tons less than that of the whole steel structure trailer. This will be of great practical significance for promoting energy conservation and emission reduction in China's transportation sector and transforming the growth pattern.
NO.2: Aluminium alloy parts for open-top coal truck
Other structures, such as chassis and side doors, can be applied to aluminum. At present, 70 percent of China's rail freight capacity is used to transport coal. According to previous data, the aluminization rate of China's coal and ore transport rail vehicles is less than 0.5 percent, far behind the 28.5 percent in the United States.
No.3: CNC machine car high precision aluminum alloy sheet
Whether commercial or passenger vehicles, car body is the largest mass of components. Among them, the car body accounts for about 30% of the whole vehicle quality. If the car's four doors, two covers and wing panels are all aluminum, the weight can be reduced by about 70 kg. Given that China is the world's largest automobile producer, with the breakthrough of domestic production technology and process and the continuous production of projects, its application will show rapid growth, and the potential of aluminum consumption is great.
No.4: Aluminum alloy tray
Battery aluminum tray mainly USES 6 series aluminum profiles, its good plasticity and excellent corrosion resistance, especially no stress corrosion cracking tendency, good welding performance, making 6 series aluminum profiles extremely suitable for the application of this project. Aluminum alloy tray can be used in frozen storage, three-dimensional storage, medicine industry, logistics transportation, food storage, goods moisture proof and other fields. According to relevant data show, a timber tree can only make 6 standard pallets at most. Therefore, vigorously promote the application of aluminum tray, to protect the ecological environment, save natural resources also has great significance.
No.5: Aluminum alloy wheel hub
With the development of lightweight, most of the cars now use aluminum alloy wheel hub, relatively low matching model many use iron wheel hub, more expensive cars with low matching no longer use iron wheel hub, with aluminum alloy/magnesium alloy wheel hub instead. Thus it can be seen that the aluminum wheel hub is better than the iron wheel hub. Aluminium alloy wheel hub compares iron wheel hub advantage a lot of, it is the appearance is good-looking above all, can make it all sorts of styles, visual effect is good. Secondly, the aluminum alloy wheel hub is lighter than the iron wheel hub, which has brought the following iron wheel hub cannot bring the advantages and experience. 1, reduce the mass under the spring; the weight under the suspension becomes light. 2. The acceleration performance will be improved. 3. Improved handling and comfort. 4, with aluminum alloy wheel hub fuel consumption will also be reduced. Of course, the disadvantage of aluminum alloy wheel hub is that the price is expensive, broken edge cannot be repaired.
No.6: Aluminum alloy bridge component
As early as 1933, the world's first application of aluminum alloy on a bridge was in the United States, Pittsfield District Bridge over the river aluminum bridge panel. For China, aluminum alloy in the bridge application is still limited, but in recent years in the continuous development of the country's first aluminum alloy structure bridge is the construction of Hangzhou Qingchun Road pedestrian bridge in 2007, the main material for 6082-T6 aluminum alloy. China's aluminum bridge is mainly concentrated in the footbridge and other Bridges with small load bearing, there are a small number of aluminum alloy panel applications, and it can be seen in the aluminum bridge design, manufacturing and installation of the larger gap with foreign countries. More than 60% of the aluminum used in the construction of the Hong Kong-Zhuhai-Macao Bridge, which opened on October 23, was used. The application of aluminum profile in bridge, the application of main structural parts include bridge panel, longitudinal beam, truss and so on. Among them, the most widely used is the aluminum bridge panel. Auxiliary structures mainly include: pedestrian or bicycle passage structures added to the original bridge, bridge railings, signposts, road signs, lighting poles, etc.
With China's vigorous development of high-speed railway construction, the central and western regions are characterized by complex terrain, numerous valleys and rivers, and a large number of Bridges need to be built in the process of railway construction. On the other hand, due to the construction and development of urbanization, the subway is more and stricter with the pressure from the ground, so it can be seen that more aluminum alloy pedestrian Bridges and road Bridges will be designed and used in the future.
No.6: Aluminum air battery
Aluminum air battery has high energy density, zero emission, no pollution, and easy to recycle, can be used as power battery, signal battery and so on.
No.7: CNC custom-made aluminum furniture
Indoor air pollution caused by construction, decoration and furniture has become an invisible killer to human health. In the current era of personalized and diversified development, home decoration customization is becoming more and more popular. With the development of technology, all-aluminum furniture also keeps appearing in our vision. It is made of full aluminium alloy; the cabinet body of chest, layer board is aluminium alloy entirely. Nature truly realizes zero formaldehyde, zero pollution, healthy and environmental protection, recyclable, with super high recycling value, even if abandoned; it can still recover 1/3 of the cost
As a leader in this field, Yi Xin Precision is very professional in CNC high-precision customization. The engineering team has spent a lot of time studying the processing technology of different aluminum alloy materials, which has its unique advantages in the processing of aluminum profiles with high appearance requirements.